Lean Manufacturing

Used throughout the manufacturing process and now the concept is being implemented in distribution centers.

By focusing on solving the eight principles (listed above) it is becomes clear that Remstar’s automated solutions can make huge strides in achieving new heights and levels in your lean manufacturing initiatives. How does Remstar’s automated solutions apply to the eight principles?

1. Overproduction – The use of Remstar’s systems provide increased value to a facility’s processes and are incredibly flexible allowing for changes for physical changes of the equipment and stored goods quickly and cost effectively.
2. Waiting – The nature of automated systems is to have the product waiting for the operator, not the operator waiting for the product. Batch picking, pick-to-light and inventory management software are just a few keys to eliminating any waiting time.
3. Unnecessary/excess motion – Items are brought to the operator at an ergonomic work height eliminating wasted walking, searching, reaching and bending time.
4. Defects – Remstar’s solutions are designed for having the right product at the right time at the right place eliminating a major reason for defects. Likewise, the secure nature of the systems helps keep items free of damage, dust, dirt and loss.
5. Underutilization of employees – can be totally eliminated because orders are batch picked, equipment moves and queues and pre-positions for picking while the operator is making his previous pick…staying one step ahead. Integrated software and hardware with pick-to-light technology keeps operators moving at maximum speeds throughout their shift.

Shuttle VLM | Sentinel Controlled Access System | Vertical Carousel
Horizontal Carousel | Inventory Management Software